Custom Polyester Ammonia Knitted Elastic Fabric For Sportswear

How to adjust the package length of polyester ammonia knitted elastic fabric for sportswear under different machine densities? How to ensure that the grey fabric does not produce indentations and scratches during the winding process?

Lay a solid foundation for subsequent weaving.
Intelligent weaving control system: During the weaving stage, JUNRUI uses advanced intelligent looms, which can automatically adjust the movement frequency of the knitting needles, tension control system and other parameters according to the preset machine density to ensure the uniformity and stability of the fabric during the weaving process. The system can also monitor the fabric tension in real time, and dynamically adjust it to avoid fabric deformation caused by uneven tension, which in turn affects the package length.
Precise package control system: Precise control of package length also depends on efficient winding technology. The automatic winding machine used by JUNRUI is equipped with a precise tension sensor and a length counter, which can adjust the winding speed and tension in real time according to the density and thickness of the fabric to ensure the accuracy and consistency of the package length of each batch of fabrics. The system can also flexibly set the package specifications according to customer needs to meet different market needs.
During the winding process, the grey fabric may be indented and scratched due to improper operation or equipment defects, which not only affects the appearance but also reduces the market value of the product. JUNRUI has effectively avoided this problem through the following measures:
Optimize the winding structure design: The company's winding device adopts advanced anti-scratch design, such as using smooth and wear-resistant materials to make the contact surface to reduce direct friction with the grey fabric; adding an appropriate amount of soft cushion to disperse the pressure and prevent the formation of indentations. The surface treatment of the winding shaft also undergoes a special process to ensure good sliding contact between it and the grey fabric and reduce friction resistance.
Precise tension control: During the winding process, tension is one of the key factors that determine whether the grey fabric will be indented and scratched. JUNRUI's winding system is equipped with a closed-loop tension control system, which can automatically adjust the tension according to the material, thickness and diameter of the grey fabric, ensuring that the grey fabric always maintains a moderate tension state during the winding process, and will not be stretched or scratched due to excessive tension, nor will it be loose or indented due to insufficient tension.
Intelligent monitoring and maintenance: To further improve the quality of winding, JUNRUI has introduced an intelligent monitoring system that monitors the winding process in real time through high-definition cameras and sensors. Once an abnormality is found (such as signs of indentation or scratches), an alarm will be immediately issued and parameters will be automatically adjusted to avoid the problem from expanding. At the same time, the system will regularly analyze data, predict potential failures, and perform maintenance in advance to ensure the stable operation of the equipment.
Professional employee training: In addition to technical means, JUNRUI also attaches great importance to employee skills training and quality awareness training. Technical training courses are held regularly to improve employees' in-depth understanding of equipment operation, fabric characteristics and quality control, ensuring that each link can be implemented according to the highest standards, and fundamentally reducing quality problems caused by human factors.